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Temperature Control for Die Casting
  • Products
  • Centralized Mold Temperature Control System
Centralized Mold Temperature Control System
  • Centralized Mold Temperature Control System
  • Centralized Mold Temperature Control System
  • Centralized Mold Temperature Control System
  • Centralized Mold Temperature Control System

CTCU Centralized Mold Temperature Control System

Control and monitoring of all temperature control equipment

The CTCU centralized mold temperature control system brings together multiple temperature control devices on your die casting production line including the ThermLoop intelligent control system and water temperature units into one integrated platform. By responding to real-time process requirements, it intelligently adjusts operating parameters across all connected devices, ensuring precise energy distribution. The CTCU is designed for compatibility with different brands and models of die casting equipment, making it equally suitable for new installations and upgrades to your existing production lines.

Functions
  • The CTCU functions as the “brain” of all mold temperature control systems. Once the target temperature is set, it calculates and issues commands to the equipment. By automatically adjusting water flow, pressure, and temperature control parameters, it precisely regulates the mold’s surface temperature, ensuring thermal balance is maintained throughout the molding process.
  • Offers mold preheating, with dual modes for preheating and production temperatures, and automatic or manual control options. In automatic mode, the system activates selected circuits and preheats the mold when it detects extended downtime.
  • Records and stores complete process data, including water flow times, flow rates, inlet and outlet temperatures, and energy transfer values for each casting cycle.
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Features
  • One-stop control and monitoring for all temperature control devices.
  • Real-time visualization of equipment operating status.
  • Import mold images for shape-based temperature display.
  • Powerful recipe management for one-click switching of parameters based on the mold in use.
  • Historical data logging with visual query functions, including tables and curves.
  • PC-based system architecture that allows flexible customization.
  • Integrated Beckhoff high-end control system for ultra-fast, high-precision temperature calculations.
Applications of Die Casting Temperature Control Units
  • Automotive Component Manufacturing
    Automotive Component Manufacturing

    In the die casting of automotive engine blocks and cylinder heads, precise temperature control systems are critical.

  • Electronic Device Housing Manufacturing
    Electronic Device Housing Manufacturing

    For aluminum housings of smartphones and tablets, extremely high demands are placed on surface quality and dimensional accuracy.

  • Aerospace Component Manufacturing
    Aerospace Component Manufacturing

    In aerospace, key parts such as aircraft engine blades require extremely strict mold temperature control.

  • Large Die Casting Structural Parts Manufacturing
    Large Die Casting Structural Parts Manufacturing

    In the production of large integrated die castings such as automotive body frames for new energy vehicles, an advanced mold temperature control system enabled uniform and precise control of large molds.

Ready to Optimize Your Molding Process?

We provide complete mold temperature control solutions to help you achieve stable quality, shorter cycles and reduced costs. Let’s find the right system for your needs.

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What causes large temperature fluctuations during operation of temperature control equipment?

Temperature fluctuations can be caused by several factors. These include faulty or improperly calibrated temperature sensors, issues in the heating or cooling systems (such as damaged heating tubes or clogged cooling pipelines), or poor mold heat dissipation. Unreasonable process parameter settings may also contribute. Regular inspection, cleaning, and parameter optimization can help stabilize the system.

What should I do if the equipment suddenly stops working?

First, check the power supply to ensure connections are intact and switches, plugs, or circuits are not damaged. If power is normal, check whether the overload protection device has been triggered. If neither is the case, the issue may lie in the control system or a key component. In that case, contact professional after-sales personnel for further diagnosis.

What is the warranty period and what does it include?

Standard warranty is 12 months from acceptance. It covers non-human faults with free repairs, replacement of faulty parts, and technical support.

Which parts need replacement and how often?
  • Temperature sensors: every 1–2 years.
  • Heating tubes: every 1–3 years depending on usage.
  • Seals: check every 6–12 months, replace if necessary.
  • Filters: replace every 1–3 months depending on contamination.
What if after-sales response is delayed?

A response system is in place with performance tracking. If service is unsatisfactory, customers may escalate complaints to customer support, which ensures follow-up by assigned personnel.

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Mold Temperature Control Equipment
  • Centralized Mold Temperature Control System
  • Mold Temperature Controller
  • Die Casting Mold Cooling Equipment
  • Mold Infrared Sensing System
  • Die Spraying Tools
  • Pure Water Treatment System
  • Integrated Piping System
  • Die Casting Mold
Solutions
  • Automotive Component Manufacturing
  • Electronic Device Housing Manufacturing
  • Aerospace Component Manufacturing
  • Large Die Casting Structural Parts Manufacturing
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  • Mr. Liu Chuantai
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