Xinyu Development History | Die Casting Temperature Control Systems

From 2016 to 2017 – First Phase

Addressed local critical issues
(Die Casting Spot Cooling Machine, Mold-Side Cooling Unit)
Served more than 50 customers

From 2017 to 2019 – Second Phase

Successfully co-developed a 150℃ water temperature control unit and a 320℃ oil temperature control unit in cooperation with Pierburg
Successfully co-developed a 180℃ water temperature control unit and a contour spraying system in cooperation with Pierburg
Served more than 100 customers

From 2020 to 2021 – Third Phase

Addressed the limitation of single-function temperature control technology
Identified that equipping die casting machines with a single spot cooling or mold temperature controller could not achieve thermal balance, and launched the first 3500T integrated temperature control unit in China (including spot cooling, mold temperature, and piping system)
Developed an integrated mold temperature control system solution by the end of the year
Combined temperature control units, infrared thermal imaging, and molds to improve product yield and production efficiency
Served more than 180 customers

From 2021 to 2024 – Fourth Phase

Gradually replaced oil temperature controllers with water temperature controllers, achieving breakthroughs in integrated control, proportional control, and pin break detection, enabling integrated management, low-energy consumption production, and digitalized operations
Served more than 260 customers

From 2024 to 2025 – Fifth Phase

Focused on ensuring product yield and maintaining production cycle times, while delivering one-stop services
Mold and Temperature Control Integration Cases
1. Yadelin 3000T SAIC cylinder block – cycle time reduced from 138s to 115s
2. Jincheng three-in-one housing – cycle time reduced from 168s to 95s
3. Jincheng shock tower – cycle time reduced from 168s to 95s
4. Baijihengli compressor housing – cycle time reduced from 85s to 45s
5. Langjin steering gear – cycle time reduced from 75s to 50s
Building a heat transfer database and an expert knowledge base, combined with algorithms to achieve autonomous temperature control, with continuous training to realize fully closed-loop AI-driven thermal management
Served more than 350 customers