Temperature fluctuations can be caused by several factors. These include faulty or improperly calibrated temperature sensors, issues in the heating or cooling systems (such as damaged heating tubes or clogged cooling pipelines), or poor mold heat dissipation. Unreasonable process parameter settings may also contribute. Regular inspection, cleaning, and parameter optimization can help stabilize the system.
First, check the power supply to ensure connections are intact and switches, plugs, or circuits are not damaged. If power is normal, check whether the overload protection device has been triggered. If neither is the case, the issue may lie in the control system or a key component. In that case, contact professional after-sales personnel for further diagnosis.
The suitable solution depends on the material (e.g., aluminum or zinc alloys), the complexity and size of the product, as well as production volume and efficiency targets. Compatibility with existing production equipment should also be considered. Technical staff can carry out a full evaluation and provide a customized solution.
Yes, in most cases it is possible, but a site survey is required. The assessment checks space layout, supporting utilities (power, water, oil), and compatibility with the existing control system. Based on these factors, a practical installation plan can be developed.
Install temperature warning devices that trigger alarms if limits are exceeded, and prepare backup cooling or heating systems for immediate adjustment.
Select the cooling medium according to mold temperature requirements and operating environment (e.g., water or heat-transfer oil). Apply filtration and purification. For water, use rust inhibitors to prevent corrosion.
Use high-precision sensors and fast controllers, optimize control algorithms (such as PID), and fine-tune system parameters.
Conduct regular inspections, replace worn parts promptly, and follow a maintenance plan covering cleaning, lubrication, and calibration.
Check the temperature sensor, then verify heating and cooling systems, and review control settings. Compare normal operation data with current readings to locate anomalies.
Optimize channel design, position heating/cooling pipes strategically, and use effective heat-transfer media. For large molds, apply zoned temperature control for independent regulation.
Use energy-efficient equipment, set reasonable temperature ranges, and reduce heating/cooling during non-production periods (e.g., standby mode).
Consider mold material, product process requirements, and production experience. For example, with aluminum alloy die casting, adjust parameters according to alloy grade and structure.
Standard warranty is 12 months from acceptance. It covers non-human faults with free repairs, replacement of faulty parts, and technical support.
A response system is in place with performance tracking. If service is unsatisfactory, customers may escalate complaints to customer support, which ensures follow-up by assigned personnel.