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FAQs
What causes large temperature fluctuations during operation of temperature control equipment?

Temperature fluctuations can be caused by several factors. These include faulty or improperly calibrated temperature sensors, issues in the heating or cooling systems (such as damaged heating tubes or clogged cooling pipelines), or poor mold heat dissipation. Unreasonable process parameter settings may also contribute. Regular inspection, cleaning, and parameter optimization can help stabilize the system.

What should I do if the equipment suddenly stops working?

First, check the power supply to ensure connections are intact and switches, plugs, or circuits are not damaged. If power is normal, check whether the overload protection device has been triggered. If neither is the case, the issue may lie in the control system or a key component. In that case, contact professional after-sales personnel for further diagnosis.

How do I determine the right temperature control solution for different die casting products?

The suitable solution depends on the material (e.g., aluminum or zinc alloys), the complexity and size of the product, as well as production volume and efficiency targets. Compatibility with existing production equipment should also be considered. Technical staff can carry out a full evaluation and provide a customized solution.

Can new temperature control equipment be added to an existing die casting line?

Yes, in most cases it is possible, but a site survey is required. The assessment checks space layout, supporting utilities (power, water, oil), and compatibility with the existing control system. Based on these factors, a practical installation plan can be developed.

Why choose this equipment? What value does it create?
  • Integrated design: CTM water temperature units centralize low (5–35℃), medium (50–120℃), and high (120–160℃) temperature zones, reducing equipment footprint.
  • Wide temperature range: Capable of controlling between 20℃ and 320℃ to cover multiple die casting stages.
  • Energy efficiency: Integration reduces the number of units required, lowering overall energy consumption. For example, total energy demand for a large-scale island can be reduced from 1680KW to 360KW.
What value does it create for customers?
  • Lower procurement cost by reducing the number of units required (savings of more than 30% possible).
  • Space savings due to compact design.
  • Reduced maintenance cost thanks to fewer devices and easier management.
  • Improved product quality and efficiency: precise temperature control ensures higher accuracy and better casting results. Automated control (ThermLoop) can reduce die casting cycle time by 15–30% while maintaining quality.
How to respond to sudden mold temperature changes during production?

Install temperature warning devices that trigger alarms if limits are exceeded, and prepare backup cooling or heating systems for immediate adjustment.

How to properly select and handle cooling media?

Select the cooling medium according to mold temperature requirements and operating environment (e.g., water or heat-transfer oil). Apply filtration and purification. For water, use rust inhibitors to prevent corrosion.

How to improve system response speed?

Use high-precision sensors and fast controllers, optimize control algorithms (such as PID), and fine-tune system parameters.

How to reduce equipment maintenance costs?

Conduct regular inspections, replace worn parts promptly, and follow a maintenance plan covering cleaning, lubrication, and calibration.

How to quickly troubleshoot mold temperature control failures?

Check the temperature sensor, then verify heating and cooling systems, and review control settings. Compare normal operation data with current readings to locate anomalies.

How to ensure uniform mold temperature distribution?

Optimize channel design, position heating/cooling pipes strategically, and use effective heat-transfer media. For large molds, apply zoned temperature control for independent regulation.

How to reduce energy consumption of mold temperature control?

Use energy-efficient equipment, set reasonable temperature ranges, and reduce heating/cooling during non-production periods (e.g., standby mode).

How to determine appropriate temperature control parameters?

Consider mold material, product process requirements, and production experience. For example, with aluminum alloy die casting, adjust parameters according to alloy grade and structure.

After-sales and Maintenance
What is the warranty period and what does it include?

Standard warranty is 12 months from acceptance. It covers non-human faults with free repairs, replacement of faulty parts, and technical support.

Which parts need replacement and how often?
  • Temperature sensors: every 1–2 years.
  • Heating tubes: every 1–3 years depending on usage.
  • Seals: check every 6–12 months, replace if necessary.
  • Filters: replace every 1–3 months depending on contamination.
What if after-sales response is delayed?

A response system is in place with performance tracking. If service is unsatisfactory, customers may escalate complaints to customer support, which ensures follow-up by assigned personnel.

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Mold Temperature Control Equipment
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    Centralized Mold Temperature Control System
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    Mold Temperature Controller
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    Die Casting Mold Cooling Equipment
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    Mold Infrared Sensing System
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    Die Spraying Tools
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    Pure Water Treatment System
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Mold Temperature Control Equipment
  • Centralized Mold Temperature Control System
  • Mold Temperature Controller
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  • Mr. Liu Chuantai
  • lct@nbxyznkj.com.cn
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