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Temperature Control and Cooling Equipment for Inqustrial Process

Die Casting Mold Cooling Equipment

In the die casting production process, the cooling system for temperature control refers to a specialized subsystem used to regulate the temperature of molds, die cast workpieces, and related equipment. Through the circulation of media (such as water, oil, or special coolants), it absorbs, transfers, and dissipates heat, ensuring that the die casting process always remains within the preset temperature range. It is a core component of the die casting temperature control system, directly related to mold thermal balance stability, workpiece forming quality, and production efficiency. It is the key equipment for solving the fundamental challenge in die casting: after high-temperature molten metal is injected into the mold, rapid cooling is required for shaping, while avoiding mold cracking caused by excessive temperature differences.

From the perspective of working logic, the system achieves temperature control through the closed-loop process of “heat collection – medium transfer – heat release – medium return.” First, the cooling medium (such as industrial pure water or heat transfer oil) flows through the preset cooling channels inside the mold, absorbing the large amount of heat generated after molten metal is injected into the mold and workpiece. Then, the heat-carrying medium is delivered through pipelines to the cooling unit (such as radiators, cooling towers, or chillers), where the heat is dissipated into the external environment by air or water cooling methods. Finally, the cooled medium flows back into the mold’s circulation channels, completing one cycle of temperature control and continuously maintaining the mold temperature within the appropriate process range (for example, commonly 50–180℃ for aluminum die casting, subject to adjustment according to material and structure).

Products
  • Centralized Mold Temperature Control System
  • Mold Temperature Controller
  • Die Casting Mold Cooling Equipment
  • Mold Infrared Sensing System
  • Die Spraying Tools
  • Pure Water Treatment System
  • Integrated Piping System
  • Die Casting Mold
Case Studies
  • 13,000T Dual Injection System – Chery Automobile Trial Project
  • 6100T Die Casting Machine
  • 5000T Die Casting Machine – Xinyu temperature control equipment
  • 3000T Die Casting Machine – Temperature control unit
  • BAIC Hainachuan 3000T
  • 4200T Die Casting Machine 120-Circuit Constant Temperature Cooling Unit
  • HW Bühler 3500T Piping Integration
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      Die Casting Mold Cooling Unit (Spot Cooler + Mold Cooler)
      Die Casting Mold Cooling Unit (Spot Cooler + Mold Cooler)

      The die casting mold cooling unit from Xinyu Intelligent Technology is a dual-pressure output device that integrates spot cooling and standard cooling functions.

      • Max. working pressure: 13-35kW
      • Water tank capacity: 500-1200L
      • Water pressure of water source: 0.2-0.3MPa
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      Die Casting Spot Cooling Machine
      Die Casting Spot Cooling Machine

      The die casting spot cooling machine is equipment developed for localized mold temperature control, mainly used for cyclic cooling of specific mold areas during casting, especially for high-pressure spot cooling of ultra-thin core pins.

      • Pump power: 1.5-5.5kW
      • Cooling water discharge pressure: 0.6-1.2MPa
      • Water source (clean tap water/pure water): 0.2-0.3MPa
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      Die Casting Mold Cooling Machine
      Die Casting Mold Cooling Machine

      This die casting mold cooling machine is developed for die casting mold cooling to solve product defects caused by local overheating during the die casting production process.

      • Pump power: 4-7.5kW
      • Cooling water discharge pressure: 0.4-0.8MPa
      • Water source (clean tap water/pure water): 0.2-0.3MPa
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Applications of Die Casting Temperature Control Units
  • Automotive Component Manufacturing
    Automotive Component Manufacturing

    In the die casting of automotive engine blocks and cylinder heads, precise temperature control systems are critical.

  • Electronic Device Housing Manufacturing
    Electronic Device Housing Manufacturing

    For aluminum housings of smartphones and tablets, extremely high demands are placed on surface quality and dimensional accuracy.

  • Aerospace Component Manufacturing
    Aerospace Component Manufacturing

    In aerospace, key parts such as aircraft engine blades require extremely strict mold temperature control.

  • Large Die Casting Structural Parts Manufacturing
    Large Die Casting Structural Parts Manufacturing

    In the production of large integrated die castings such as automotive body frames for new energy vehicles, an advanced mold temperature control system enabled uniform and precise control of large molds.

How to reduce equipment maintenance costs?

Conduct regular inspections, replace worn parts promptly, and follow a maintenance plan covering cleaning, lubrication, and calibration.

How to quickly troubleshoot mold temperature control failures?

Check the temperature sensor, then verify heating and cooling systems, and review control settings. Compare normal operation data with current readings to locate anomalies.

How to ensure uniform mold temperature distribution?

Optimize channel design, position heating/cooling pipes strategically, and use effective heat-transfer media. For large molds, apply zoned temperature control for independent regulation.

How to reduce energy consumption of mold temperature control?

Use energy-efficient equipment, set reasonable temperature ranges, and reduce heating/cooling during non-production periods (e.g., standby mode).

How to determine appropriate temperature control parameters?

Consider mold material, product process requirements, and production experience. For example, with aluminum alloy die casting, adjust parameters according to alloy grade and structure.

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Mold Temperature Control Equipment
  • Centralized Mold Temperature Control System
  • Mold Temperature Controller
  • Die Casting Mold Cooling Equipment
  • Mold Infrared Sensing System
  • Die Spraying Tools
  • Pure Water Treatment System
  • Integrated Piping System
  • Die Casting Mold
Solutions
  • Automotive Component Manufacturing
  • Electronic Device Housing Manufacturing
  • Aerospace Component Manufacturing
  • Large Die Casting Structural Parts Manufacturing
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  • Mr. Liu Chuantai
  • lct@nbxyznkj.com.cn
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